Plastic Recycling Equipment Waste Water Bottles PP PE Agricultural Films Jumbo Woven Bags Bottle Crusher Shredder Machine Recycle Pelletizing Production Line

Faygo union Plastic Recycling Machine Waste Pet Water Bottles PP PE Agricultural Films Jumbo Woven Bags HDPE Jar Drum Crusher Shredder Equipment Recycle granulation Production Line 

Plastic Recycling Machine and Pelletizing Line Introduction:

For recycling the waste plastic, such as waste PET bottles, PP PE film, woven bags, nylon, bottle flakes, shred lumps, pipe flakes, we should use two recycling steps. First one is crushing washing drying, after washing recycling line, we can get clean dry plastic scrap/flakes, the Second step is the pelletizing, we can feed the clean dry waste plastic scrap into the pelletizing line to get pellets, according to the different plastic type, the pelletizing machine is divided into water ring type pelletizing line and noodle strip pelletizing line, the feeding material type also have two different way, one is force feeding type which is suitable for hard material, another is compactor type pelletizing line, which is designed specially for soft material, like woven bags, nylon, film etc. 

Now our company produces both the crushing washing recycling machine and the pelletizing recycling machine, we can provide Washing Recycling line capacity from 300-2000kg/h, and Pelletizing line capacity from 100-1500kg/h.

Features of the Plastic Recycling Machine and Pelletizing Line :
1.Output can be 100-2000kg per hour
2.Tube drying with electric heating
3.Siemens motor and ABB inverter which can help save electric
4.Supply Power 380V 50HZ, this also can be changed based on customer needs

 

The complete process of this waste plastic recycling machine is belt conveyer - wet crusher - screw loader - friction washer - float washer - squeezing pelletizer - pelletizing line. For dirty material, the clients will need more washing machine for cleaning the material. This plastic recycling machine could be arranged as "L" or "U" shape to save space.

Final Flakes can reach below demands:
PET Flakes Moisture: Around 1.5%
PVC Content: 200ppm
Metal Content: 20ppm
Label, ring and caps Content (i.e. PE, PP): 240ppm
Total amount: 560ppm

Final Products Functions:
1) Can be used for producing fibers;
2) Flakes which can make recycled granules for reusing;

 

Electric consumption of Plastic Recycling Machine:

1.Plastic Crusher Machine
Function: Crushing the material into scraps
With water inlet do wet crushing;Chamber opened by screw motor; Specially designed wet Crusher Machine can easily get high output and with water doing wet grinding can extension the blades use life, reduce the dust generation.Bearing house is outside of the crusher chamber so no dirty goes inside for longer use.

2.High speed friction washer
Function: washing the material with high speed friction
With spraying water from top to wash material;High speed rotation to ;wash material with friction; NSK bearing to to ensure stable running

3.Float Washing Tank
Function: Wash the material with clean water 
It has blending wheel to move the floating material forward and spraying water pipe to help washing the material; Equipped dirt lift screw conveyor to remove dirt during working

4.Centrifuge Dryer
Function: Dry the material will high speed centrifuge.
With high speed rotation, it can remove 90% percentage water among soft material; Top grade bearing to ensure stable running and long working lift. With self clean system

5.Squeezing dryer
Function: Dry the PP/PE film bag material with squeezing
With pushing force, it can remove 95% percentage water among soft material like wet PP/PE film, bags; With heating system insde screw to half melt the material to dry the material completely. It is idea material for washed PP/PE film, bags, drip tape etc.

This line could add more washers, crushers to make high better processing effect. The working process of whole line can be watched and controlled by the electrical panel. Most of the parts are made by stainless steel, and all machines are according to CE&ISO9001.

Pelletizing line: Waste Plastic → Finall Pellets









 

 

Q1: Are you a genuine equipment manufacturer or a trading company?
A: We are a source manufacturing factory with 24 years of professional experience. Everything from R&D, design, manufacturing, and assembly to on-site installation, commissioning, and after-sales service is completed by our own factory and team. This ensures absolute control over equipment quality and production timelines, allowing us to provide you with the most competitive prices and the most efficient technical support.

Q2: Can the production line equipment you supply meet the specifications required for producing the plastic pipes and profiles we need?
A: Yes. We provide a complete set of production lines, specializing in one-stop mature production solutions for the various plastic extrusion products you are focused on.
Pipes: We comprehensively cover the full range of common PVC pipes (20-1000mm), PE single-layer/multi-layer pipes (16-1600mm), and PPR single-layer/multi-layer pipes (16-110mm). Large-diameter pipes (such as HDPE 800-1600mm) are one of our technical strengths.
Profiles: We are proficient in various PVC building material profiles (e.g., ceiling panels, PVC windows/doors, sealing strips, corner beads, cable ducts, grill plates, etc.), WPC wood-plastic boards (for indoor/outdoor decoration, flooring, fencing, etc.), and other custom profiles made from PVC/PE/PP/ABS. We can provide customized solutions based on your specific product material and specification requirements.

Q3: What brands are used for the key equipment components (such as motors, gearboxes, screws, and barrels)?
A: We insist on using high-quality core components from well-known domestic and international brands to ensure the long-term operational stability and reliability of the equipment. For example, main motors, frequency inverters, PLC control systems, etc., can be configured with top-tier brands like Siemens or ABB according to customer requirements. We also offer rigorously tested, high-performance domestic accessory options to optimize costs while maintaining performance.

Q4: What specific advantages do your machines offer regarding energy efficiency?
A: Our production lines are standard-equipped with energy-saving motors and frequency inverters, with the option of high-efficiency servo drive systems. Compared to traditional drive methods, the comprehensive energy-saving effect can reach 15%-30%. Furthermore, through screw optimization design, intelligent temperature control systems, etc., we significantly reduce production energy consumption while improving raw material plastification, directly lowering your long-term operational costs.

Q5: Apart from the equipment, what additional value-added services can you provide to help us more smoothly carry out actual production activities in our factory?
A: We are committed to being our customers' "lifelong production partner," providing "turnkey project" style value-added services:
Product & Formula Development Support: Assist you in developing new products suitable for the local market.
Comprehensive Production Training: Provide hands-on training for operators and maintenance personnel on equipment operation, maintenance, and common problem-solving, both at our factory and your site.
Long-term Process Optimization: Continuously provide process optimization suggestions during production.
Market Information Sharing: Share relevant market dynamics and product trends based on our extensive customer network.