4000bph 5L Pet Water Bottle Making Machine Juice Bottling Line Equipment

Product Description

Product Introduction

Faygo Union 4000bph 5L PET Water Bottle Making Machine Juice Bottling line Equipment 
 

We are not only a manufacturer of bottle blowing machines and filling machines, but also a one-stop solution provider for beverage filling lines. If you want to consult about mineral water production line equipment or other juice and carbonated beverage filling lines, we can offer you free solutions. Contact us for a detailed quotation



 Faygo Union Fully Automatic 12000~48000bph Plastic Bottle Water Blowing Filling Capping 3 in 1 Machine line

The Features of  Faygo Bottle Blow molding Machine

1).High Automatization
2).High Intelligence:The machine can be controlled through touch screen and running status is shown on it.
3).High Quanlity:Steady infrared heating system blowing and highly precise blow-mould closing system ensure quality.
4).High Speed:7000~15000BPH
5).No Contamination:Closed production zone, good self-lubrication system avoid contamination.
6).Low Cost:Low consumption of electricity, air and water.
7).High Transparency:Easy maintenance, absolute safely, visual inspection, low noise.

 

Product Parameters

Model			FG4	FG6	FG8	Remark
Mold number(piece)			4	6	8
Capacity(BPH)			6500~8000	9000~10000	13000~16000
Bottle specification	Max volume(mL)		2000	2000	750
	Max height(mm)		328	328	328
	Round bottle max diameter(mm)		105	105	105
	Square bottle max diagonal(mm)		115	115	115
Preform specification	Suitable inner bottle neck(mm)		20--25	20--25	20--25
	Max preform length(mm)		150	150	150
Electricity	Total installation power(kW)		51	51	97
	Heating oven real power(kW)		25	30	45
	Voltage/frequency(V/Hz)		380(50Hz)	380(50Hz)	380(50Hz)
Compressed air	Pressure(bar)		30	30	30
Cooling water	Mold water	Pressure(bar)	4-6	4-6	4-6	Water chiller (5HP)
		Temperature regulation range(°C)	6--13	6--13	6--13
	Oven water	Pressure(bar)	4-6	4-6	4-6	Water chiller (5HP)
		Temperature regulation range(°C)	6-13	6-13	6-13
Machine specification	Machine dimension(m)(L*W*H)		3.3X1X2.3	4.3X1X2.3	4.8X1X2.3
	Machine weight(Kg)		3200	3800	4500

 

Product Details

Servo driving and cam linking blowing section: 

The unique cam linking system integrates movement of mold-opening, mold-locking and bottom mold-elevating in one movement.

equipped with high speed servo driving system which greatly shorten the cycle of blowing and increase the capacity.

Small performs distance heating system:

Heater distance in the heating oven is reduced to 38mm, compared with the conventional heating oven it saves more than 30% electricity consumption.

Equipped with the air cycling system and redundant heat discharge system, it ensures the constant temperature of the heating zone.

Efficient and soft perform inlet system:

By rotary and soft preform inlet system, the speed of prefom feeding is ensured meanwhile, the preform neck is well protecte

Modularized design conception:

Adopting modularized design concept, to make it convenient and cost-saving for the maintenance and changing spare parts.

FG Series  Optional items:

Exploded bottles ejection unit:

During the blowing process, if the bottle burst, bad bottles can be automatically removed.

This prevents the bad bottles from entering the filling machine.

HP air recovery system:

After the bottle blowing, high-pressure air can be recycled and used again for the pre-blowing and machine physical movement.
 

Oven and preform temperature detection system:

Detection system detects temperature of oven and the temperature of performs.

When the preform temperature does not reach the set blowing temperature, blowing workstation will alarm, not blown.

 

Equipped with remote monitoring system:

Engineers in China headquarter can check the data collected and sent by the PLC anytime with the mobile ,feedback will informed to  the client's site if something abnormal ,give the machine 24 hour'baby care in the cradle.

 

Other Auxiliary Machines for the Production Line

 

Bottle Labeling Machine
The bottle labeling machine is an essential piece of equipment for modern bottled water and beverage production lines.  Its main purpose is to apply accurate and high-quality labels to PET bottles, glass bottles, or other container types.  For many beverage brands, product labeling is not only a requirement for product identification, but also an important element of marketing and brand image.  This machine provides fast, stable, and precise labeling to ensure every bottle looks clean, professional, and consistent on the shelf.

 

Shrink Wrapping Machine
The shrink wrapping machine works by grouping bottles together, wrapping them with film, and applying heat to shrink the film tightly around the products.  The machine can handle various group sizes-such as 6, 12, or 24 bottles-depending on customer requirements.  Equipped with a high-precision control system, the machine ensures smooth film feeding, accurate cutting, and even heat distribution.

Carton Packing Machine
The carton packing machine is a fully automated system used in bottled water and beverage production lines to pack finished bottles into prepared cartons. After the filling, capping, and labeling processes, bottles need to be grouped and packed securely for transportation and distribution. This machine helps factories complete the packing process quickly, accurately, and with minimal manual labor.

 

Palletizing Machine
The palletizing machine is an advanced automation device used at the end of bottled water and beverage production lines. Its purpose is to stack bottles, cans, or packaged cartons into neat and stable pallet loads for easier storage, handling, and transportation. By using robotic arms or mechanical systems, the machine arranges products according to preset patterns, ensuring each pallet is strong and professionally organized.

 

Don't Hesitate To Contact us For Detailed Customized Solutions And Quotation!
 

 

Company Profile

is a professional manufacturer of plastic machines.
It occupied an area of 60000 square meters. With years of development, its products covers plastic extrusion lines,
plastic blowing machine, plastic recycling machine, air compressor etc. 

Stick to the company idea is making good machine, being good person,
Faygo Plast alwasy provide customers with high quality machines.
Warmly welcome to visit our factory (next to Shanghai)!

has 3 branch factories.

1.FAYGOBLOW which design and make blow molding machine for PET, PE etc. FAYGOBLOW has 5 patents of invention, and 8 patents utility models. FAYGO PET blow molding machine is one of fastest and most energy-efficient design in the world.

2.FAYGO Bottling, which mainly produce integrated blowing-filling-apping machines, including mineral water production lines, juice, beverage, oil, daily chemical and other filling line equipment.

3.Third factory is FAYGOPLAST, which make plastic extrusion machinery, including plastic pipe extruding line, plastic profile extruding line. Especially FAYGOPLAST can supply high speed up to 40 m/min PE,PPR pipe line.

Now FAYGO UNION GROUP has more than 500 customers from different countries, including UK, Spain, Germany, Norway, Switzerland, Italy, Turkey Russia etc. from Europe ,and America, Canada, Mexico, Brazil, Venezuela, Chilly etc from America, and Saudi Arabia, Iran, Syria, India, Thailand, Indonesia etc. from Asia, and many customers from Africa.
Our factory is located in Zhangjiagang city, covers an area of 60,000 square meters. It only takes around two hours driving from SHANGHAI international airport. Welcome to visit our factory, and hope to cooperate with you in the near future.
 

FAQ

Q: Compared to traditional rotary blow molding machines, how much space and electricity can your linear design specifically save for us? We are very concerned about the long-term energy consumption of the equipment.
A: Our linear blow molding machine offers significant advantages in terms of space and energy consumption.
1. The linear design saves over 30% more space compared to rotary machines with the same output capacity. Its compact structure is particularly suitable for customers who want to increase production but have limited space.
2.It utilizes a heating head array with a small 38.1mm pitch, which saves approximately 40% more electricity than traditional heating ovens. Taking our FG-4 model as an example, compared to traditional rotary machines with the same capacity, it can save over 110,000 kWh of electricity per year, further reducing energy consumption and the cost of subsequent replacement parts.

Q: Is the equipment stable? Are the subsequent maintenance costs high?
A: Very stable. In addition to being built upon our mature process technology, the core components of our machine are from internationally renowned brands such as Mitsubishi, FESTO, and PARKER, with a design life exceeding 20 years. Furthermore, through our company's patented designs like the cam linkage mechanism, potential failure points are significantly reduced (e.g., a 6-cavity machine uses 12 fewer cylinders). We also promise to supply spare parts at reasonable prices for the lifetime of the machine, ensuring your long-term maintenance costs remain low and controllable.

Q: Our blow molding workshop has limited floor space. What is the footprint and layout flexibility of your equipment?
A: For blow molding workshops ranging from 1000 to 3000 square meters, our equipment features a compact modular design. The footprint of a single machine is over 30% smaller than the industry average, making it very suitable for customers with limited space. We can also flexibly adjust the installation position according to the actual layout of your blow molding or filling workshop. Furthermore, we provide factory layout drawings free of charge during the preliminary stage to facilitate your space planning.

Q: Our factory mainly produces carbonated beverages, with a planned capacity of around 10,000 BPH. Can this equipment stably meet this demand? How is its compatibility with different product categories?
A: Our linear blow-fill-cap integrated machine primarily targets the market for blow molding and filling needs with capacities between 4,000 and 16,000 BPH. A requirement of 10,000 BPH falls completely within the core advantage range of our equipment. Moreover, the equipment undergoes trouble-free operation testing before shipment. The actual production defect rate after commissioning is within 0.1% to 0.2%, which is higher than the industry standard requirement of 0.3%, ensuring your long-term, large-scale stable production.

Q: I am an equipment distributor. My clients are located all over the world. What are the certifications and after-sales service for your equipment?
A: Our equipment possesses EU CE certification and ISO certification. We have many successful cooperation cases globally and have received positive feedback from clients in numerous countries including Europe, America, and others. Whether for high-standard markets like Europe, North America, Japan, and South Korea, or rapidly developing regions like South America, Africa, the Middle East, Russia, and Central Asia, we provide a one-year free warranty for the complete machine, 24/7 after-sales response. For common faults, we provide solutions within 3-5 minutes on business days. Alternatively, we can assist in troubleshooting through our remote monitoring system, or arrange for engineers to visit the site for fault diagnosis, complete machine maintenance, and systematic training for on-site operators.

Q: What is the approximate price of this equipment, and what are the main components included?
A: The complete set of equipment includes the blow molding host machine, preform elevator and unscrambler, air compressor, water chiller, refrigerated air dryer and filter, as well as molds. The specific model selection is based on your bottle type and production capacity requirements. We will then provide a budget list and a detailed quotation with parameters, ensuring complete transparency for your investment.

Q: Is operation complicated? How many workers are needed? What are the requirements for the workers?
A: Operation is very simple. It features touchscreen settings with clear parameter configuration. Changing bottle types is easy with the recipe saving and recall function. Under standard configuration, each machine only requires 1-2 operators, primarily responsible for loading preforms and conducting sampling inspections. Of course, during installation, we will dispatch technicians to the site to conduct comprehensive training.